Dave, I don’t think an inch or inch and a half difference in the location of those holes will make a critical difference. The sides of the covers will still be the same distance below the outwale; you would need to adjust the cord to a slightly sharper V with a higher loop patch.
Dave_k wrote:
The one suggestion that I have received is that if I did drill through the foam cell to use a automotive urethane adhesive instead of the vinyl-tec adhesive that was supplied. This adhesive is supper strong and is cured with water I'm told yet remains somewhat flexible and thus potentially would seal out the water from coming in.
With the vinyl loop pad sealing the interior side of the holes my concern, like yours, would be water infiltrating the foam from outside the hull. Some pliably sealant “might” seal those holes around the cord loop, but it would be an unverifiable “might”, especially with tension and wear potentially developing over time on the loop holes.
If you haven’t already begun, can you do a test install with the cover using pieces of tape to hold the spray cover perimeter line down V V V V V V to see how it looks.
EDIT: Please let us know what you do and the results.